Helmecke
Brillen
In
1947 Gerhard Helmecke established the firm which would bear his name in Wattenbek,
a pastoral farming community 12 miles southwest of the Baltic port
city Kiel.
Lacking
even modest financial resources, as well as a source for essential
machinery, every piece of production equipment would be salvaged from scrap-yards. Moreover, virtually all machinery
had been severely burned and damaged during the war, all would require
painstaking reconditioned and modification.
The
firm began its existence as a contract supplier of eyeglass temples;
these were sold to a regional eyeglass frame manufacturer. The
production of temples was fraught with problems as highly flammable
celluloid material required drilling to a depth of 6" inches
(150 mm). The combination of an extraordinarily deep and narrow hole
(1/16"diameter) resulted in the frequent breakage of nearly
irreplaceable steel drill bits. To keep breakage to a minimum only a select few production workers
were assigned the challenging and sensitive task of drilling out core wire holes.
Despite
these and many other daunting challenges the firm grew rapidly, rising
from the post war ashes. Within a few years the firm began to produce
complete frames. The new model manufacturing facility, set within a nature-park landscape would eventually expand to more than
one quarter million square feet. Contained within four
primary and five secondary buildings. Primary
manufacturing and administration facilities
were completed by the
early 1960's.
Beyond the sprawling production facilities the plant included
extensive and completely self sufficient: tooling department,
machine shop, electrical department, wood working department, painting department,
printing department, design and drafting department, raw material
production facility, fire department, employee cafeteria and
recreational facilities,
Frame
production included not only high volume die cut stamping, but molding injection, as well as
pantograph methods. The bulk of material used for die cutting and pantographing was generated through wide sheet extrusion,
by means of a
multi-line, multi-color facility. Hinges,
rivets
and core wires were produced with swaging machines and other automated
optical wire processing machinery.
Employing up to 400, the state of the art factory produced as many as
8,000 frames per day, making it the third largest eyeglass frame
producer in Germany, just behind two long established competitors, Metzler and Rodenstock.